Service 04

Control panel
manufacturing.

Built in our own Wadhwan shop to a wiring schedule, ferruled and load tested. Open it in five years and every wire still traces back to the drawing.

Key facts

Panel types
PLC and automation panels, machine consoles, MCC panels
Built at
Our own workshop, Phase 4, GIDC, Wadhwan
Process
Design, fabrication, wiring, ferruling, load testing
Documentation
As-built drawings supplied with every panel
Supplied
As part of a retrofit, or standalone to your drawings

Panels built to a schedule, not to a photograph

Every panel we build starts as a wiring schedule and a layout drawing. Components are placed for access and heat, not for how quickly the door can be closed. Every conductor is ferruled with the number that appears on the schematic, so tracing a fault five years from now is a matter of reading rather than guessing.

Panels are load tested before they leave the shop. On a retrofit, the panel is also dry-tested against the PLC and HMI program on the bench before it goes anywhere near your machine.

What we build

  • PLC and automation panels for machine control, including the panels that go with our grinding machine retrofits.
  • Machine operator consoles — push-buttons, selectors and HMI laid out for the operator's reach and sightline.
  • MCC panels for motor control and distribution.
  • Custom design and fabrication to your drawings, or to drawings we produce from your requirement.

As-built drawings, every time

A panel without a current drawing is a panel that will one day be rewired by guesswork. Every panel leaves with as-built drawings that reflect what is actually inside it — including any change agreed during the build. That is the same principle behind handing over unlocked PLC source code: the plant that owns the machine should be able to maintain it.

Standalone panel work

You do not need to be retrofitting a machine with us to buy a panel. Machine builders and plants with their own maintenance teams order panels from us to their own specification, and we are comfortable working to a drawing we did not produce.

Questions about this

Common questions.

Do you manufacture control panels?

Yes. We design, fabricate, wire and load test PLC panels, automation panels, machine operator consoles and MCC panels in our own workshop at Phase 4, GIDC, Wadhwan, Surendranagar, and supply as-built drawings with every panel.

Can you build a panel to our own drawings?

Yes. Machine builders and plants with their own engineering teams order panels from us to their specification, and we are comfortable working to a drawing we did not produce. We will raise anything we think is wrong with it before we build.

Are panels tested before delivery?

Every panel is load tested before it leaves the workshop. Where the panel is part of a retrofit, it is also dry-tested against the PLC and HMI program on the bench before installation.

Keep reading

Related pages.

Send us a photo of the machine.

Two or three photos — the machine, the nameplate and the existing panel — are enough for an initial assessment. Anil answers directly.

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